Cortex-A53 Ti AM62x Industrial Real-time Edge Controller BL235 Series
Short Description
The EdgePLC BL235 powered by TI Sitara AM62x (up to 4× Cortex-A53 @1.4GHz + Cortex-M4F), supports up to 32 N‑series I/O modules, IGH EtherCAT master, Ubuntu 20.04, Docker, Node‑RED, OpenPLC, NexPLC and CODESYS Runtime with optional motion control (SoftMotion / CNC). Perfect for smart manufacturing, energy storage, robotics, and industrial automation.
Brands: BLIIOT
Introduction
Specifications
EdgePLC BL235 Series
Industrial Edge Controller – TI Sitara AM62x, Real-time Control & Open Ecosystem
Powered by TI Sitara AM62x (up to 4× Cortex-A53 @1.4GHz + Cortex-M4F), supports up to 32 N-series I/O modules, IGH EtherCAT master, Ubuntu 20.04, Docker, Node-RED, OpenPLC, NexPLC and CODESYS Runtime with optional motion control (SoftMotion / CNC). Perfect for smart manufacturing, energy storage, robotics, and industrial automation.
Core Features
High-performance ARM + real-time co-processor architecture
TI Sitara AM62x Processor
2/4× ARM Cortex-A53 up to 1.4GHz + 1× Cortex-M4F (400MHz)
1× Cortex-R5F (system management) + PRU-ICSS (2× 32-bit PRU)
3D GPU (AM6254), H.264/H.265 1080p@60fps encode/decode
4/8GB eMMC, 512MB/1GB/2GB LPDDR4
Industrial -40°C to +85°C temperature grade
Rich I/O & Distributed Expansion
2× 10/100M Ethernet (BL235) / 3× 100M (BL235A)
2× USB 2.0, optional HDMI 2.0 (1080p@60fps)
Mini PCIe for Wi-Fi/4G/5G, SIM slot, antenna
Supports up to 32 N-series I/O modules (DI/DO, AI/AO, RTD, TC, PWM)
2× RS485 or 1× RS485 + 1× CAN (X91 option)
Unified Software Ecosystem
Ubuntu 20.04 / EdgePLC-OS (Linux 5.10 + RT)
OpenPLC, NexPLC, CODESYS Runtime (IEC 61131-3)
IGH EtherCAT master, Node-RED, Docker & K3s
SoftMotion / CNC & Robotics options (CODESYS Pro)
BLRAT remote access, QuickConfig, BLIoTLink
Industrial-grade Reliability
ESD level 3, EFT level 3, Surge level 3 (IEC 61000-4)
Wide operating temperature -20°C to +85°C (industrial)
DIN35 rail mount, IP30 protection, aluminium + stainless steel
Independent hardware watchdog, reverse polarity protection
Vibration & free fall tested (GB/T 2423)
Key Specifications Snapshot
Performance and flexibility at the edge
1400
MHz
CPU Frequency (A53)
32
+
Max I/O Modules
8
GB
eMMC Storage (max)
2
GB
LPDDR4 RAM (max)
Software Version Options
Choose OpenPLC, NexPLC or CODESYS with advanced motion
Lite Edition
OpenPLC
Ubuntu 20.04 + OpenPLC runtime
IEC 61131-3 (ST, LD, FBD, IL, SFC)
Lightweight & open source
Node-RED, Modbus, MQTT included
No motion control
Standard Edition
NexPLC
NexPLC integrated platform (IEC 61131-3)
Cloud-edge collaboration & remote OTA
Built-in BLIoTLink, QuickConfig, BLRAT
Ideal for IIoT gateways & data fusion
No motion control
Professional Edition
CODESYS SoftMotion / CNC optional
CODESYS Runtime (IEC 61131-3)
SoftMotion (basic motion) or CNC + Robotics (advanced)
IGH EtherCAT master, multi-axis control
Ideal for robotics, precision machining, high-end automation
Full containerization & edge computing support
Pro edition supports CODESYS motion options: -SM (SoftMotion) / -CR (CNC & Robotics). Standard/Lite do not include CODESYS.
Typical Applications
From real-time control to industrial IoT
Robotics & CNC
Multi-axis motion, EtherCAT synchronization, precision control
Energy Storage (EMS/BMS)
Battery monitoring, predictive maintenance, data logging
PV & Inverter Control
Power optimization, anomaly detection, remote management
Industrial Gateway
Protocol conversion, data aggregation, MQTT to cloud
Rail Transit
Signal control, passenger counting, condition monitoring
Smart Factory
PLC logic, SCADA integration, energy management
Quality & Reliability
Certified for harsh industrial environments
EMC Compliance
GB/T 9254 / CISPR 32 Class A
ESD level 3 (±6kV contact, ±8kV air)
EFT level 3 (power 2kV, signal 1kV)
Surge level 3 (2kV diff, 4kV common)
Environmental Tests
-20°C ~ +85°C operation (industrial grade)
Damp heat 40°C / 85% RH for 48h
Sinusoidal vibration 5-500Hz, 2g
Free fall 0.8m (packaged) / IP30 protection
Software & Support
Preinstalled BLIoTLink, BLRAT, QuickConfig
Ubuntu & kernel source (Linux 5.10 + RT)
Docker & K3s ready, SDK, demo programs
Long-term maintenance & professional support
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